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Our Manufacturing Departments

Lea Valley Sports is organized into specialized departments that work seamlessly together to ensure premium quality, efficiency, and timely worldwide delivery. From raw material sourcing to finished goods shipment, every stage is carefully monitored and professionally managed.

Import & Export Department

Our Import & Export Department manages all international logistics, documentation, customs clearance, and compliance requirements. This ensures smooth sourcing of raw materials and timely delivery of finished goods to clients worldwide, in full accordance with international trade standards.

Fabric Inspection Department

Before production begins, all fabrics undergo thorough inspection to verify quality, color consistency, weight, defects, and performance standards. Only approved fabrics proceed to production, ensuring high-quality garments from the very first stage.

Fabric Store

The Fabric Store is a well-organized where all incoming fabrics are properly stored, labeled, and tracked. This department ensures fabric safety, easy accessibility, and accurate inventory management.

GGT Pattern Department

Our GGT Pattern Department uses advanced digital pattern-making technology to create precise, accurate, and efficient garment patterns. This ensures optimal fabric utilization, consistent sizing, and excellent fit across all styles.

Fabric Cutting Department

Our cutting department is divided into two specialized sections:

  • Cut & Sew Cutting: Precision cutting for traditional stitched garments using advanced cutting techniques.
  • Sublimation Cutting: Specialized cutting for sublimation-printed panels, ensuring perfect alignment of designs and patterns.

Embroidery Section

Equipped with modern multi-head Tajima and Barudan embroidery machines, our Embroidery Section delivers high-quality logos, branding, and decorative stitching with excellent durability and precision.

Printing Department

Our Printing Department offers a wide range of printing solutions to meet diverse design requirements:

  • Direct Screen Printing for vibrant, long-lasting prints
  • DTF (Direct to Film) Printing for detailed and multi-color designs
  • BN-20 Printing for premium quality, short-run, and customized prints

Each method is carefully selected based on fabric type and customer requirements.

Sublimation Department

The Sublimation Department is fully equipped to handle complete sublimation processes, including:

  • Designing: Professional graphic designers create high-resolution sublimation artwork
  • Sublimation Printing Machines: Our advanced Mimaki and Roland printers ensure color accuracy and consistency
  • Sublimation Transfer Bed: Heat transfer systems ensure flawless bonding of designs onto fabric

Material Issuance Store

The Material Issuance Store controls the distribution of fabrics, trims, accessories, and components to production lines. Strict monitoring ensures accurate issuance, reduced wastage, and full production traceability.

Research & Development (R&D) – Sample Hall

Our R&D Sample Hall focuses on innovation, product development, and sampling. Here, new designs, fabrics, fits, and construction techniques are developed and approved before bulk production, ensuring customer satisfaction and market readiness.

Stitching Hall

The Stitching Hall is staffed by skilled operators using modern sewing machines to ensure strong construction, clean finishing, and consistent quality. Each production line is monitored by supervisors to maintain efficiency and workmanship standards.

Quality Assurance Department

Quality is our top priority. The Quality Assurance Department conducts inspections at every stage—cutting, stitching, printing, and finishing—to ensure garments meet customer specifications and international quality standards.

Metal Detecting Machine

To ensure product safety and compliance with global standards, all finished garments pass through a Metal Detecting Machine. This eliminates the risk of metal contamination before packing and shipment.

Pressing & Packing Department

In the Pressing & Packing Department, garments are professionally pressed, folded, labeled, and packed according to customer requirements. Proper packaging ensures garments arrive in perfect condition.

Worldwide Delivery

With strong logistics partnerships and efficient export management, we deliver our sportswear products worldwide. Our commitment to quality packaging, accurate documentation, and timely shipment ensures customer satisfaction across global markets

admin-block

Admin block

fabric-inspection-machine

Fabric Inspection Machine

Fabric-Wearhouse

Fabric Store

GGT-Dept.

GGT Department

Cutting-Dept.

Cutting Department

Embroidery-Section

Embroidery Section

Quality Assurance Deptartment

Quality Assurance Depts

Pressing & Packing Department

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Metal Detecting Machine

Pressing-&-Packing-Dept

Pressing & Packing

Open-Door-Policy

Open Door Policy

Health & Safety

Emergency-Evacuation-Plan

Evacuation Plan

Emergency-Evacuation-Sign

Emergency Evacuation

Assembly-Area

Assembly Area

Emergency-Evacuation-Sign

Fire Safety Equipment

First-Aid-Box

First Aid Box

Waste-Segregation

Waste Segregation

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